Fiberglass Pool Manufacturing

What’s the secret? Quality control.

That’s what sets fiberglass pools apart from vinyl or concrete pools. Every LoneStar Fiberglass Components pool is built in a controlled environment according to a rigid set of standards and specifications.

VIEW OUR FIBERGLASS POOL MODELS

MANUFACTURING

1. We begin with high quality raw materials.

2. The mold is cleaned, waxed, and prepared. All surface dust and contamination is removed.

3. An even coat of gel coat is sprayed and applied in 3 separate passes for a smooth appearance on your pool.

4. The gel coat is allowed to cure and dry.

5. The next layer, a vinyl ester resin, is applied at a thickness of 100 mils. This provides a water and blister barrier for your pool.

6. The next step is applying multiple layers of 36-ounce glass woven roving. This cloth- like material acts like a shield of armor around your entire pool.

7. Steel pockets are then glassed inside the coping so your pool can be removed from the mold and transported.

8. Your pool is set aside and allowed to dry and cure.

9. Finally, the pool is delivered to your home.

Want to see how pools are made? Come visit our factory and see for yourself.

Best of all, you can bring your family for a free swim in the pool we have here in our back yard!

Production
phase

At Lonestar Fiberglass Components, our approach to production is designed to ensure quality and efficiency in every pool we create. We begin by meticulously selecting the finest materials, followed by our proven 10-step manufacturing process. Each stage is diligently monitored by our team of skilled professionals who work together to bring our clients’ vision to life. We place a strong emphasis on safety and eco-friendly practices, ensuring that our pools not only meet but exceed industry standards. From design to final inspection, our approach to production is a testament to our dedication to excellence and customer satisfaction.

Evaluation
Testing Segment

Our commitment to quality doesn’t end with production; we take great care in evaluating, testing, and segmenting each fiberglass pool we create. We conduct rigorous tests to ensure the structural integrity, durability, and safety of our products. Our evaluation process includes thorough assessments of materials, design, and performance under various conditions. We also segment our pools into different categories based on size, shape, and features to offer a diverse range of options tailored to our clients’ needs. By combining our comprehensive testing methods with precise segmentation, we ensure that every Lonestar Fiberglass Components meets the highest standards and is a perfect fit for our customers.